Design of Machinery and Automation

Customized Engineering Design and Industrial Automation Solutions


Work 03. CCB Clip-nut Assembly and Holding Fixture

rotating fixture design

Overview image

This fixture is used both for assembly and presence check of the clip nuts in optical measurement system. Operator loads a CCB part on the fixture and clamps it with 4 clamps. After that fixture is free to assemble clip nuts on the part. While assembling, fixture middle section can be rotated manually to make the assembly work easier and more ergonomic. After assembly is done, middle section rotates back to original position pneumatically for the optical presence check measurement in optical measurement system.

festo valve terminal

Top: Valve terminal for driving pneumatic valves and I/O communication

  1. Retractable pin
  2. Inductive sensor to detect part
  3. Clamping points
  4. Clamp locking cylinder to restrain clamp opening in certain cases
  5. Manual rotation handle
CCB rotating fixture assembly

Pneumatic Rotation

  1. Bearing (rotation axis)
  2. Shaft coupling
  3. Festo pneumatic semi-rotary drive (270 degrees rotation capacity)
  4. Damper, to limit rotation speed
  5. Shock absorber to absorb impact energy at the stopper
festo semi rotary drive unit with coupling and bearing
manual clamping fixture with bearing and damper

Other side

Bearing, dampers, shock absorber, clamps, locking cylinder and retractable pin

Fixture in action

Simple simulation of the rotation. With this simulation it was checked that operator can reach all assembly positions easily.